Sr. CMM Programmer
Job Title: Senior CMM Programmer / Metrology Specialist (Zeiss Calypso)
Industry: Precision CNC Machining
Experience Level: Senior (10+ Years Preferred)
Shift: First Shift
Position Overview
We are seeking a highly experienced Senior CMM Programmer / Metrology Specialist to support precision CNC machining operations with tight tolerances (±.0004” or better). This role requires deep expertise in programming Zeiss CMM equipment using Calypso, ensuring full conformance with customer print specifications and GD&T requirements.
The ideal candidate will serve as a technical authority in metrology, with a strong ability to analyze, interpret, and validate CMM measurement results, and hands-on expertise in both CMM fixturing and manual inspection methods.
Key Responsibilities
- Program and operate Zeiss CMM equipment (Calypso) in strict accordance with customer prints, GD&T, and engineering specifications
- Develop and optimize inspection programs for complex CNC machined components with tight tolerances (±.0004” or better)
- Serve as subject matter expert in determining accuracy, validity, and repeatability of CMM results
- Design, build, and utilize CMM fixtures to ensure proper part orientation, stability, and measurement repeatability
- Perform and support manual inspection using precision gauges (calipers, micrometers, bore gauges, and hard gauges)
- Interpret and analyze dimensional data to identify trends, variation, and root causes of non-conformance
- Collaborate with engineering and CNC machining teams to resolve tolerance and quality issues
- Lead and support First Article Inspection (FAI) and PPAP submissions
- Improve inspection efficiency through program optimization and measurement strategy development
- Support continuous improvement initiatives related to quality and metrology processes
Required Qualifications
- 10+ years of experience in CMM programming and metrology within a precision machining environment
- Strong experience with Zeiss CMM systems and Calypso software
- Proven ability to program CMMs in conformance with customer print specifications
- Expert-level understanding of GD&T (ASME Y14.5)
- Demonstrated expertise in interpreting and validating CMM results
- Experience working with tight tolerances (±.0004” or better)
- Hands-on experience with CMM fixturing, including setup, alignment, and repeatability considerations
- Strong experience with manual inspection tools (calipers, micrometers, bore gauges, and hard gauges)
- Strong problem-solving skills and experience with root cause analysis (8D, 5 Whys, etc.)
- Ability to work cross-functionally with engineering and manufacturing teams
Preferred Qualifications
- Associate degree in Manufacturing, Engineering Technology, or related field
(or equivalent hands-on experience with formal technical training) - Experience with FAI, PPAP, and SPC methodologies
- Familiarity with ISO 9001 and/or IATF 16949 standards
- Experience with CAD software (SolidWorks, CATIA, NX, etc.) is a plus, but not required
- Zeiss Calypso certification or formal training
Technical Skills
- CMM Platforms: Zeiss
- Software: Calypso, Calypso Planner, PiWeb (preferred)
- Inspection Tools: Calipers, micrometers, bore gauges, height gauges, optical comparators, and other precision gauges
- Methods: GD&T, SPC, dimensional analysis
What Success Looks Like
- Accurate and repeatable measurements supported by proper fixture design and setup
- High confidence in both CMM and manual inspection results
- Reduced inspection variability and improved measurement consistency
- Strong collaboration with machining and engineering teams
- Consistent delivery of parts meeting tight-tolerance requirements
J. G. Kern Enterprises, Inc. recognizes that our team members are our most valuable asset, and we are committed to providing them with a safe, drug-free workplace fostering respect and ethical treatment. Unlawful discrimination in employment decisions based on race, color, religion, ethnic/national origin, age, sex, veteran status, disability, or any similar protected status is strictly prohibited. In return for their expertise and shared commitment to our goals, we offer our team members competitive salaries and a comprehensive benefits package.